DIPTI METAL INDUSTRIES
DIPTIINOX® ER2209 TIG Rod (AWS A5.9): Leading Duplex Stainless Steel Manufacturer & Exporter for High Strength, High Corrosion Applications
Dipti Metal Industries is a Leading ER2209 TIG Rod Manufacturer and Duplex Stainless Steel Welding Wire ER2209 TIG Rod Exporter in Mumbai, India, specializing in high-performance AWS A5.9 ER2209 GTAW filler metal under the DIPTIINOX® brand. This duplex alloy is essential for welding Duplex Stainless Steel (e.g., Duplex 2205 - UNS S31803/S32205) and for joining them to carbon/low-alloy steels. The high alloy content, specifically 22% Chromium, 8% Nickel, 3% Molybdenum, and critical Nitrogen addition (0.08% to 0.20%), is engineered to achieve a perfect austenite/ferrite microstructure balance in the weld deposit. This ensures superior mechanical properties (high tensile strength) and exceptional resistance to pitting corrosion and Stress Corrosion Cracking (SCC), making it ideal for the most challenging chemical, marine, and oil & gas environments. We guarantee full conformance to AWS A5.9 for critical industrial applications globally.
DIPTIINOX® ER2209: The Premier GTAW Solution for Duplex 2205 Welding
The AWS A5.9 ER2209 Filler Metal is a critically alloyed consumable specifically designed to match the properties of Duplex 2205 stainless steel. Duplex alloys derive their strength and corrosion resistance from a balanced austenite-ferrite microstructure (typically 50/50). The challenge in welding these alloys is maintaining this balance and preventing the formation of detrimental phases like Sigma phase, which can compromise corrosion resistance and ductility. ER2209 is formulated with higher levels of Nickel and, most importantly, Nitrogen (0.08% to 0.20%) to promote the formation of austenite during the rapid cooling of the weld pool. This ensures the weld metal provides strength and corrosion resistance equal to or exceeding that of the Duplex 2205 base metal. It is available as TIG Rod (GTAW), and upon request, as MIG Wire (GMAW) and Submerged Arc Coil (SAW).
Key Features, Benefits, and Conformances of ER2209 Filler Metal
Key Features & Service Performance (As per Datasheet)
- Duplex Microstructure: Engineered to produce an optimal austenite/ferrite balance (approx. 50/50) in the as-welded condition.
- High Strength: Offers a typical Yield Strength over 80,000 psi, nearly double that of 300 series austenitic alloys.
- Corrosion Resistance: High PREN (Pitting Resistance Equivalent Number) > 35 for excellent resistance to localized corrosion in chloride environments.
- Nitrogen Stabilized: Critical nitrogen content prevents brittle phase formation and aids in austenite reformation.
- Primary Use: Welding Duplex 2205 (UNS S31803 / S32205) and joining Duplex to Carbon Steels.
International Conformances and Quality
- Form: Solid Wire/Rod for TIG (GTAW), MIG (GMAW), and SAW.
- Finish: Bright finish for TIG, layer-wound spools for automated processes.
AWS A5.9 ER2209 - Chemical Composition and Mechanical Properties
AWS Chemical Composition Requirements (%)
| C max | Cr | Ni | Mo | Mn | Si max | P max | S max | Cu max | N |
|---|---|---|---|---|---|---|---|---|---|
| 0.03 | 21.5 – 23.5 | 7.5 – 9.5 | 2.5 – 3.5 | 0.50 – 2.0 | 0.90 | 0.03 | 0.03 | 0.75 | 0.08 – 0.20 |
Deposited Chemical Composition % (Typical)
| C | Cr | Ni | Mo | Mn | Si | P | S | N |
|---|---|---|---|---|---|---|---|---|
| 0.016 | 22.40 | 8.5 | 2.91 | 1.40 | 0.45 | 0.014 | 0.017 | 0.18 |
Mechanical Properties (R.T.) of Deposited All Weld Metal (Typical)
| Yield Strength (psi) | Tensile Strength (psi) | Elongation % | Ferrite Content (Typical) |
|---|---|---|---|
| 80,500 | 105,000 | 26% | 40-60% |
Data is typical for ER2209 weld metal deposited by TIG (GTAW) using 100% Argon as the shielding gas.
Welding Parameters, Diameter Range, and Packaging Options
Our ER2209 Filler Metal is available primarily in cut lengths for TIG (GTAW), and also in various spools for automated MIG (GMAW) processes. Proper control of heat input is critical when welding Duplex steels to maintain the ideal microstructure.
Recommended Welding Parameters (GTAW - TIG Process) - DCSP
| Wire Diameter (in) | Amps (DCSP) | Volts | Shielding Gas | Note |
|---|---|---|---|---|
| .035 | 60-90 | 12-15 | Argon 100% | Parameters are dependent upon plate thickness, welding position, and critical heat input control (Tmax < 150°C). |
| .045 | 80-110 | 13-16 | ||
| 1/16 | 90-130 | 14-16 | ||
| 3/32 | 120-175 | 15-20 |
Note: Other shielding gases may be used for TIG welding. Shielding gases are chosen taking quality, cost, and operability into consideration. Preheat is generally not required; max interpass temperature is crucial (typically 150°C / 300°F).
Standard Diameters & Packaging (GTAW - TIG Rods)
| Diameter (in) | Diameter (mm) | Length (in) | Length (mm) | Packaging (kgs) |
|---|---|---|---|---|
| .030 | 0.8 | 36 | 914 | 5 kgs (Plastic Container) |
| .035 | 0.9 | 36 | 914 | 5 kgs (Plastic Container) |
| .045 | 1.2 | 36 | 914 | 5 kgs (Plastic Container) |
| 1/16 | 1.6 | 36 | 914 | 5 kgs (Plastic Container) |
| 3/32 | 2.4 | 36 | 914 | 5 kgs (Plastic Container) |
| 1/8 | 3.2 | 36 | 914 | 5 kgs (Plastic Container) |
| 5/32 | 4.0 | 36 | 914 | 5 kgs (Plastic Container) |
| 3/16 | 4.8 | 36 | 914 | 5 kgs (Plastic Container) |
We also supply ER2209 in spools (2#, 10#, 25#, 30#, 33#) for MIG/GMAW and coils for SAW on request.
Primary Applications for DIPTIINOX® ER2209 TIG Rod & Wire
The ER2209 filler metal is a crucial consumable for industries requiring a combination of high strength and exceptional resistance to chloride corrosion. Its key uses include:
- Welding Duplex 2205: Fabrication and repair of UNS S31803 / UNS S32205 base metals.
- Offshore & Marine: Piping systems, subsea structures, heat exchangers, and processing vessels exposed to corrosive seawater.
- Chemical Processing: Vessels, reactors, and storage tanks for highly aggressive chemical media, especially those with high chloride content.
- Oil & Gas: Sour gas service, flowlines, and equipment where Stress Corrosion Cracking (SCC) is a major risk.
- Desalination Plants: Critical components in reverse osmosis and multiple effect distillation (MED) units due to high salinity and temperature.
- Pulp and Paper Industry: Digestors and bleaching equipment where corrosive chemicals are present.
- Nuclear Power: Components requiring high strength and robust corrosion performance.
ER2209 TIG Rods Global Export Markets: We are the Biggest ER2209 TIG Rod Manufacturer Supplying from Mumbai, India
Dipti Metal Industries is a proud ER2209 TIG Rod Exporter, ER2209 TIG Rod Trader, and ER2209 TIG Rod Distributors from our base in TIG rod ER2209 TIG Rod manufacturer Mumbai, India. We serve as an ER2209 manufacturer in Asia and a reliable ER2209 manufacturer in Europe, ensuring timely and compliant delivery to major industrial hubs across over 190 countries globally.
Explore Our Extensive Global Reach (Illustrative Markets)
- USA: Houston, Los Angeles, New York, Chicago, New Orleans
- Canada: Calgary, Edmonton, Vancouver, Toronto, Montreal
- Mexico: Mexico City, Monterrey, Guadalajara, Veracruz
- Panama: Panama City, Colón
- Trinidad and Tobago: Port of Spain, San Fernando
- Costa Rica: San José, Puerto Limón
- Guatemala: Guatemala City, Puerto Quetzal
- Honduras: Tegucigalpa, San Pedro Sula
- Nicaragua: Managua, Corinto
- El Salvador: San Salvador, Acajutla
- Jamaica: Kingston, Montego Bay
- Dominican Republic: Santo Domingo, Santiago
- Cuba: Havana, Santiago de Cuba
- Bahamas: Nassau, Freeport
- Barbados: Bridgetown
- Haiti: Port-au-Prince
- Puerto Rico: San Juan
- Belize: Belize City
- Brazil: São Paulo, Rio de Janeiro, Salvador, Curitiba
- Argentina: Buenos Aires, Cordoba, Rosario
- Chile: Santiago, Valparaíso, Concepción, Antofagasta
- Colombia: Bogotá, Medellín, Cartagena, Barranquilla
- Peru: Lima, Callao, Arequipa, Trujillo
- Venezuela: Caracas, Maracaibo, Puerto La Cruz, Valencia
- Ecuador: Quito, Guayaquil, Manta, Esmeraldas
- Bolivia: La Paz, Santa Cruz, Cochabamba
- Uruguay: Montevideo, Salto
- Paraguay: Asunción, Ciudad del Este
- Guyana: Georgetown
- Suriname: Paramaribo
- Germany: Frankfurt, Hamburg, Munich, Düsseldorf, Berlin
- United Kingdom: London, Manchester, Aberdeen, Glasgow, Liverpool
- Netherlands: Rotterdam, Amsterdam, The Hague
- France: Paris, Marseille, Lyon, Le Havre, Bordeaux
- Italy: Milan, Rome, Genoa, Venice, Naples
- Spain: Madrid, Barcelona, Valencia, Bilbao, Seville
- Russia: Moscow, Saint Petersburg, Kazan, Novorossiysk, Sochi
- Poland: Warsaw, Krakow, Gdańsk, Wrocław
- Belgium: Antwerp, Brussels, Ghent, Zeebrugge
- Sweden: Stockholm, Gothenburg, Malmö, Uppsala
- Norway: Oslo, Bergen, Stavanger, Trondheim
- Finland: Helsinki, Tampere, Turku, Oulu
- Turkey: Istanbul, Ankara, Izmir, Adana
- Portugal: Lisbon, Porto, Sines
- Greece: Athens, Thessaloniki, Patras
- Ireland: Dublin, Cork
- Austria: Vienna, Salzburg, Linz
- Switzerland: Zurich, Geneva, Basel, Bern
- Czech Republic: Prague, Brno, Ostrava
- Romania: Bucharest, Cluj-Napoca, Constanța
- Ukraine: Kyiv, Kharkiv, Odesa, Lviv
- Hungary: Budapest, Debrecen, Szeged
- Croatia: Zagreb, Split, Rijeka
- Denmark: Copenhagen, Aarhus, Odense
- Slovakia: Bratislava, Košice, Žilina
- Lithuania: Vilnius, Kaunas, Klaipėda
- Latvia: Riga, Daugavpils, Liepāja
- Estonia: Tallinn, Tartu, Narva
- Bulgaria: Sofia, Plovdiv, Varna
- Serbia: Belgrade, Novi Sad
- Slovenia: Ljubljana, Maribor
- Cyprus: Nicosia, Limassol
- Malta: Valletta, Birkirkara
- Saudi Arabia: Riyadh, Jeddah, Dammam, Al Khobar, Jubail
- UAE: Dubai, Abu Dhabi, Sharjah, Ajman, Ras Al Khaimah
- Qatar: Doha, Ras Laffan
- Oman: Muscat, Sohar, Salalah
- Kuwait: Kuwait City, Ahmadi
- Bahrain: Manama, Sitra
- Iraq: Baghdad, Basra, Erbil
- Iran: Tehran, Mashhad, Bandar Abbas, Isfahan
- India: Mumbai, Delhi, Chennai, Kolkata, Bangalore, Hyderabad (Local Markets)
- China: Shanghai, Guangzhou, Tianjin, Shenzhen, Qingdao, Hong Kong
- Japan: Tokyo, Osaka, Nagoya, Yokohama, Kobe
- South Korea: Seoul, Busan, Ulsan, Incheon, Daegu
- Indonesia: Jakarta, Surabaya, Balikpapan, Medan
- Singapore: Singapore City
- Malaysia: Kuala Lumpur, Johor Bahru, Port Klang, Penang
- Thailand: Bangkok, Rayong, Laem Chabang, Chiang Mai
- Vietnam: Ho Chi Minh City, Hanoi, Da Nang, Haiphong
- Philippines: Manila, Cebu, Davao, Batangas
- Bangladesh: Dhaka, Chittagong, Khulna
- Pakistan: Karachi, Lahore, Islamabad, Faisalabad
- Taiwan: Taipei, Kaohsiung, Taichung
- Myanmar: Yangon, Mandalay
- Sri Lanka: Colombo, Kandy
- Kazakhstan: Nur-Sultan, Almaty, Atyrau
- Uzbekistan: Tashkent, Samarkand, Bukhara
- Jordan: Amman, Irbid, Zarqa
- Lebanon: Beirut, Tripoli
- Mongolia: Ulaanbaatar, Erdenet
- Nepal: Kathmandu, Biratnagar
- Yemen: Sana'a, Aden
- South Africa: Johannesburg, Durban, Cape Town, Sasolburg
- Nigeria: Lagos, Port Harcourt, Abuja, Kano
- Egypt: Cairo, Alexandria, Port Said, Suez
- Algeria: Algiers, Oran, Skikda
- Morocco: Casablanca, Rabat, Tangier
- Angola: Luanda, Lobito
- Kenya: Nairobi, Mombasa
- Tanzania: Dar es Salaam, Mwanza
- Ghana: Accra, Tema, Kumasi
- Mozambique: Maputo, Beira
- Cameroon: Douala, Yaoundé
- Libya: Tripoli, Benghazi
- Tunisia: Tunis, Sfax
- Ethiopia: Addis Ababa, Dire Dawa
- Australia: Sydney, Melbourne, Perth, Brisbane, Darwin, Adelaide
- New Zealand: Auckland, Wellington, Christchurch
- Papua New Guinea: Port Moresby, Lae
- Fiji: Suva, Nadi
- Zambia: Lusaka, Ndola
- Zimbabwe: Harare, Bulawayo
- Namibia: Windhoek, Walvis Bay
- Democratic Republic of Congo: Kinshasa, Lubumbashi
- Cote d'Ivoire: Abidjan
- Senegal: Dakar
- Mali: Bamako
- Malawi: Lilongwe, Blantyre
- Mauritius: Port Louis
- Reunion: Saint-Denis
Get a Quote Today for Your ER2209 Filler Metal Requirements!
Are you searching to buy ER2209 TIG Rod or ER2209 MIG Wire that is dependable, high-quality, and AWS A5.9 certified for your critical Duplex Stainless Steel fabrication or repair projects? Contact Dipti Metal Industries, your expert biggest manufacturer and ER2209 TIG Rod Manufacturer, Duplex GTAW/GMAW Filler Metal Supplier in Mumbai, India, today to discuss your specific requirements or to request a personalized, custom quote. Our team is dedicated to providing you with the most effective, safest, and most reliable DIPTIINOX® ER2209 solutions.
Price guidance (non-binding): USD 12.00–80.00 per kg depending on grade, diameter, packaging (Rod/Spool/Coil), quantity, and delivery terms. Final prices are quotation-based.
ER2209 TIG Rod & Wire — Frequently Asked Questions
ER2209 is primarily designed for welding Duplex Stainless Steels like Duplex 2205 (UNS S31803/S32205), and also for joining Duplex to carbon steels. It is highly valued for its excellent Pitting Resistance Equivalent Number (PREN) > 35 and superior mechanical strength.
Nitrogen is critical for stabilizing the Austenitic phase in the Duplex microstructure. Its inclusion in ER2209 (typically 0.08% to 0.20%) helps ensure a balanced ferrite-austenite structure in the weld metal, which is necessary for achieving optimal strength and corrosion resistance.
ER2209 offers significantly higher tensile strength (approx. double) and superior resistance to both Pitting Corrosion and Stress Corrosion Cracking (SCC) compared to standard austenitic grades like ER316L, making it suitable for much more demanding and corrosive environments.
The most critical control factor is heat input. High heat input (or high interpass temperature, typically exceeding 150°C / 300°F) can lead to excessive ferrite content and the formation of detrimental intermetallic phases (like Sigma phase), which severely reduce the weld's toughness and corrosion resistance. Welders must strictly adhere to low interpass temperatures.
Contact Dipti Metal Industries, Your ER2209 TIG Rod Manufacturer, TIG Rod ER2209 Exporter, TIG Rod ER2209 Supplier in Mumbai, TIG Rod ER2209 in India
Global export expertise: Seaworthy export packing • Line-wise bagging & tagging • Full documentation & TPI. We are a worldwide exporter of quality ER2209 Filler Metal for export from Mumbai, India.